Cat te costa absenta unui sistem centralizat de filtrare emulsie
How much is the absence of a central filtration system costing you
Calculator transparent pentru estimarea pierderilor anuale provocate de schimbarea repetata a emulsiei in fiecare bazin CNC: concentrat aruncat, deseu eliminat, manopera, downtime si uzura sculelor. Vezi cifrele tale, fara discutii de vanzare.
A transparent calculator for estimating the yearly losses caused by repeatedly changing coolant in every CNC tank: concentrate thrown out, waste disposal, labor, downtime and accelerated tool wear. See your own numbers, no sales talk.
Introdu datele tale. Vezi pierderile si perioada de amortizare in timp real.
Enter your data. See losses and payback period in real time.
Toate valorile sunt editabile. Volumul bazinelor este cel real al masinilor tale, nu o valoare fixa. Daca nu cunosti un parametru, lasa valoarea implicita.
All values are editable. Tank volumes reflect your actual machines, not fixed defaults. If a parameter is unknown, leave the default value.
Masini CNC
CNC machines
Operare emulsie
Coolant operation
Costuri
Costs
Sistem centralizat (estimare)
Central system (estimate)
Export raport
Report export
Raportul include cifrele tale curente, defalcarea pierderii anuale si curba de amortizare pe 10 ani.
The report includes your current figures, annual loss breakdown and the 10-year payback curve.
Vezi sistemele centralizate de filtrare emulsie
See the central coolant filtration systems
Modelele Masterclean disponibile, optiuni si accesorii, proces detaliat, galerie de instalatii reale - toate intr-un singur loc.
Available Masterclean models, options and accessories, detailed process, gallery of real installations - all in one place.
Beneficii cuantificabile, validate in practica
Quantifiable benefits, validated in real production
Cifrele de mai jos sunt utilizate ca presupuneri in calculator si provin din observatii in instalatii Filco operationale.
The figures below are used as assumptions in the calculator and come from observations in live Filco installations.
Ce intreaba clientii inainte de o decizie
What clients ask before deciding
Pierderea anuala include concentrat aruncat la fiecare schimbare completa, eliminarea ca deseu periculos, downtime productie, manopera schimbare si mentenanta zilnica plus uzura prematura a sculelor de aschiere. Pentru 100 de masini CNC, pierderea acumulata depaseste de obicei 500.000 EUR/an.
The annual loss includes concentrate disposed at each full change, hazardous waste collection, production downtime, change labor and daily maintenance plus premature cutting tool wear. For 100 CNC machines, accumulated losses typically exceed EUR 500,000/year.
Pentru productii medii si mari (50-100+ masini), amortizarea tipica este intre 18 si 36 de luni. Pentru ateliere mai mici, intre 24 si 48 de luni. Calculatorul de mai sus ofera o estimare pe datele tale concrete.
For medium and large operations (50-100+ machines), typical payback is 18 to 36 months. For smaller workshops, 24 to 48 months. The calculator above gives an estimate based on your actual data.
Emulsia este reconditionata continuu prin filtrare fina (band filter UF-2000), separare ulei (OS-Q2) si controlul concentratiei. Volumul aruncat anual scade cu pana la 90%, iar consumul de concentrat in aceeasi proportie.
Coolant is continuously reconditioned through fine filtration (UF-2000 band filter), oil separation (OS-Q2) and concentration control. Yearly disposed volume drops by up to 90%, and concentrate consumption falls in the same proportion.
Filtrarea fina a particulelor metalice si separarea uleiurilor straine reduc uzura prematura a sculelor cu 10-25%, in functie de aliajul prelucrat si nivelul de filtrare. In calculator, presupunerea conservativa este de 15%.
Fine filtration of metal particles and separation of foreign oils reduces premature tool wear by 10-25%, depending on the machined alloy and filtration level. The calculator uses a conservative 15% assumption.
Calculatorul ofera o estimare pe datele introduse. Pentru un calcul validat tehnic este necesara o vizita la sediu, unde se masoara configuratia exacta, volumul real de emulsie, tipul de contaminanti si frecventa schimbarilor. Brindustry ofera acest audit gratuit.
The calculator gives an estimate based on the data you enter. A technically validated calculation requires an on-site visit where the actual configuration, real coolant volume, contaminant type and change frequency are measured. Brindustry offers this audit free of charge.
Da. Organizam teste cu sisteme demo conectate la 2-3 masini CNC, pe perioade de minim 3 luni. Costul testului poate fi creditat din valoarea sistemului final daca decizia de achizitie se ia in termenul agreat.
Yes. We organize tests with demo systems connected to 2-3 CNC machines for periods of at least 3 months. Test costs can be credited against the final system value if a purchase decision is made within the agreed timeframe.
Vrei un calcul validat tehnic pe procesul tau?
Want a technically validated calculation for your process?
Inginerii nostri vin la sediul tau, masoara numarul de masini, volumul real de emulsie, contaminantii si frecventa schimbarilor. Iesi cu cifre precise si o propunere de configuratie.
Our engineers come to your site, measure the equipment, actual coolant volume, contaminants and change frequency. You walk away with precise figures and a configuration proposal.
- ✓Audit la sediu, fara cost si fara obligatiiOn-site audit, no cost and no commitment
- ✓Raport tehnic cu calcul ROI validatTechnical report with validated ROI calculation
- ✓Test optional cu sistem demo pe 2-3 masiniOptional test with demo system on 2-3 machines
- ✓Configuratie personalizata, nu o oferta de catalogCustom configuration, not a catalog offer
Formular cerere audit
Audit request form
Spune-ne cate masini CNC ai si in ce industrie. Iti revenim in 24 de ore.
Tell us how many CNC machines you have and your industry. We get back within 24 hours.